TM-5-3610-253-14-1 Topographic Support System Finishing Section ADC-TSS-16 NSN 3610-01-105-6443 Manual

IMAGE - TM-5-3610-253-14-10016
CHAPTER 1 FINISHING SECTION
Equipment Characteristics, Capabilities, and Features - TM-5-3610-253-14-10018
Location and Description of Major Components. - TM-5-3610-253-14-10019
Location and Description of Major Components. - Cont
Location and Description of Major Components - Cont - TM-5-3610-253-14-10021
Location and Description of Major Components - Cont - TM-5-3610-253-14-10022
Equipment Data - IS0 Container (Unmounted).
Electrical System. - TM-5-3610-253-14-10024
Ventilation System. - TM-5-3610-253-14-10025
Section II OPERATING INSTRUCTIONS - TM-5-3610-253-14-10026
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10027
PMCS Procedures. - TM-5-3610-253-14-10028
Table 1-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10029
Inspect Exterior - TM-5-3610-253-14-10030
Inspect Exterior - Cont - TM-5-3610-253-14-10031
Inspect Exterior - Cont - TM-5-3610-253-14-10032
Inspect Exterior - Cont - TM-5-3610-253-14-10033
Inspect Interior. - TM-5-3610-253-14-10034
Inspect Interior - Cont - TM-5-3610-253-14-10035
Inspect Interior - Cont - TM-5-3610-253-14-10036
Inspect Interior - Cont - TM-5-3610-253-14-10037
Inspect Interior - Cont - TM-5-3610-253-14-10038
Service Power Cable. - TM-5-3610-253-14-10039
OPERATION UNDER USUAL CONDITIONS - TM-5-3610-253-14-10040
OPERATION UNDER USUAL CONDITIONS - cont - TM-5-3610-253-14-10041
OPERATION UNDER USUAL CONDITIONS - Cont - TM-5-3610-253-14-10042
Procedures to activate section
Procedures to activate section - cont
Procedures to activate section - Cont - TM-5-3610-253-14-10045
Procedures to activate section - Cont - TM-5-3610-253-14-10046
Procedures to activate section - Cont - TM-5-3610-253-14-10047
Procedures to activate section - Cont - TM-5-3610-253-14-10048
Procedures to activate section - Cont - TM-5-3610-253-14-10049
Preparation for Movement - TM-5-3610-253-14-10050
Preparation for Movement - Cont - TM-5-3610-253-14-10051
Preparation for Movement - Cont - TM-5-3610-253-14-10052
Operating Instruction on Decals and Instruction Plates
Operating Instruction on Decals and Instruction Plates - cont - TM-5-3610-253-14-10054
Operating Instruction on Decals and Instruction Plates - Cont - TM-5-3610-253-14-10055
Operating Instruction on Decals and Instruction Plates - Cont - TM-5-3610-253-14-10056
Operating Instruction on Decals and Instruction Plates - Cont - TM-5-3610-253-14-10057
Operation in High Wind or Storm Conditions. - TM-5-3610-253-14-10058
Operation in Extreme Heat.
Section III OPERATOR MAINTENANCE - TM-5-3610-253-14-10060
NO ELECTRICAL POWER TO SECTION - TM-5-3610-253-14-10061
NO ELECTRICAL POWER TO EQUIPMENT. - TM-5-3610-253-14-10062
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10063
Replace F luorescent Lamp.
Service Ventilation Ducts. - TM-5-3610-253-14-10065
Replace Blackout/Dome Light. - TM-5-3610-253-14-10066
Section IV ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10067
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10068
Table 1-3. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10069
Service Lighting System - TM-5-3610-253-14-10070
Service Air Vent - TM-5-3610-253-14-10071
Inspect Fire Extinguisher - TM-5-3610-253-14-10072
ORGANIZATIONAL TROUBLESHOOTING PROCEDURES. - TM-5-3610-253-14-10073
Table 1-4. ORGANIZATIONAL TROUBLESHOOTING - TM-5-3610-253-14-10074
NO POWER TO EQUIPMENT.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10076
Replace Fluorescent Lamp Ballast. - TM-5-3610-253-14-10077
Replace Radio Frequency (RF) Filter. - TM-5-3610-253-14-10078
Replace Radio Frequency (RF) Filter. - Cont - TM-5-3610-253-14-10079
Replace Fluorescent Lamp Switch. - TM-5-3610-253-14-10080
Replace Fluorescent Lamp Switch - cont - TM-5-3610-253-14-10081
Replace On/Off Switch. - TM-5-3610-253-14-10082
Replace Blackout/Dome Light Microswitch. - TM-5-3610-253-14-10083
Replace Receptacle. - TM-5-3610-253-14-10084
Replace Receptacle. - cont - TM-5-3610-253-14-10085
Replace Wire Molding. - TM-5-3610-253-14-10086
Replace Exhaust Fan.
Rep lace Exhaust Fan Cover.
Rep lace Exhaust Fan Cover - Cont
Replace Emergency Light Assembly - TM-5-3610-253-14-10090
Repair Blackout Curtain. - TM-5-3610-253-14-10091
Repair Van Body Skin (Temporary). - TM-5-3610-253-14-10092
Repair Van Body Skin (Temporary) - CONT
Replace Tie down Socket.
Repair Level Indicator. - TM-5-3610-253-14-10095
Replace Air Vent Screen. - TM-5-3610-253-14-10096
Replace Air Vent Cover. - TM-5-3610-253-14-10097
Repair Personnel Ladder. - TM-5-3610-253-14-10098
PREPARATION FOR STORAGE OR SHIPMENT. - TM-5-3610-253-14-10099
Section V DIRECT/GENERAL SUPPORT MAINTENANCE - TM-5-3610-253-14-10100
PERSONNEL/CARGO DOORS DO NOT CLOSE COMPLETELY.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10102
INDEX - TM-5-3610-253-14-10103
Repair Personnel Do or Handle.
Repair Personnel Do or Handle - CONT
Replace Carago Do or Latch Assembly.
Replace Personnel/Cargo Door Gasket. - TM-5-3610-253-14-10107
Replace Personnel/Cargo Doors.
Repair Floor Covering. - TM-5-3610-253-14-10109
Repair Van Body Sk in (Permanent). - TM-5-3610-253-14-10110
Repair Van Body Sk in (Permanent). - TM-5-3610-253-14-10111
Replace Circuit Breaker.
Replace Air Conditioner/Heater.
Replace Air Conditioner/Heater - CONT
Replace Air Conditioner Support Bracket. - TM-5-3610-253-14-10115
Replace Ventilation Duct. - TM-5-3610-253-14-10116
Replace Ventilation Duct. - CONT
IMAGE - TM-5-3610-253-14-10120
CHAPTER 2 PAPER DRILLING MACHINE
Location and Description of Major Components. - TM-5-3610-253-14-10122
TECHNICAL PRINCIPLES OF OPERATION. - TM-5-3610-253-14-10123
Auto-Trip Back gage
Section II OPERATING INSTRUCTIONS - TM-5-3610-253-14-10125
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10126
PMCS Procedures. - TM-5-3610-253-14-10127
Table 2-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10128
Inspect Drilling Machine
Service Drill Bit.
Service Drill Bit - Cont
Clean Drill Bit.
Clean Drill Bit - Cont
Operating Procedures. - TM-5-3610-253-14-10134
Operating Procedures - Cont - TM-5-3610-253-14-10135
Operating Procedures - Cont - TM-5-3610-253-14-10136
Operating Procedures - Cont - TM-5-3610-253-14-10137
Operating Procedures - Cont - TM-5-3610-253-14-10138
OPERATION UNDER UNUSUAL CONDITIONS.
Section III OPERATOR MAINTENANCE - TM-5-3610-253-14-10140
Monthly Lubrication.
During Operation.
Table 2-2. TROUBLESHOOTING - TM-5-3610-253-14-10143
BROKEN DRILL BIT.
Section IV ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10145
Table 2-3. ORGANIZATIONAL TROUBLESHOOTING - TM-5-3610-253-14-10146
DRILL HEAD WILL NOT COME DOWN.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10148
MAINTENANCE PROCEDURES - CONT
Replace Power Cord.
Replace Motor. - TM-5-3610-253-14-10151
Replace Motor - CONT - TM-5-3610-253-14-10152
Replace Motor - CONT - TM-5-3610-253-14-10153
Replace Power Switch. - TM-5-3610-253-14-10154
Replace Lamp.
Replace Spindle. - TM-5-3610-253-14-10156
Replace Spindle. - TM-5-3610-253-14-10157
Remove/Install Paper Dr illing Machine.
Section V DIRECT/GENERAL SUPPORT MAINTENANCE - TM-5-3610-253-14-10159
IMAGE - TM-5-3610-253-14-10162
CHAPTER 3 PAPER STITCHER
Location and Description of Major Components. - TM-5-3610-253-14-10164
TECHNICAL PRINCIPLES OF OPERATION. - TM-5-3610-253-14-10165
Detailed. - TM-5-3610-253-14-10166
Detailed - CONT - TM-5-3610-253-14-10167
Section II OPERATING INSTRUCTIONS - TM-5-3610-253-14-10168
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10169
PMCS Procedures. - TM-5-3610-253-14-10170
Table 3-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Inspect - Cont - TM-5-3610-253-14-10172
Inspect - Cont - TM-5-3610-253-14-10173
Inspect - Cont - TM-5-3610-253-14-10174
Inspect - Cont - TM-5-3610-253-14-10175
Operating Procedures. - TM-5-3610-253-14-10176
Table 3-2. WIRE GAGE/DRIVER CHART
Operating Procedures. - TM-5-3610-253-14-10178
Operating Procedures. - CONT - TM-5-3610-253-14-10179
Operating Procedures. - CONT - TM-5-3610-253-14-10180
Operating Procedures. - CONT - TM-5-3610-253-14-10181
Operating Procedures. - CONT - TM-5-3610-253-14-10182
OPERATION UNDER UNUSUAL CONDITIONS - TM-5-3610-253-14-10183
Section III OPERATOR MAINTENANCE - TM-5-3610-253-14-10184
Weekly Lubrication.
Table 3-3. TROUBLESHOOTING
Table 3-4. STAPLE-FORMING CHART
Table 3-4. STAPLE-FORMING CHART - Cont
Table 3-5. DRIVEN AND CLINCHED STAPLES
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10190
Replace Wire Cutters.
Replace Wire Cutters. - CONT
Replace Wire Grip.
Replace Wire Grip - CONT
Replac e Driver.
Replac e Driver - CONT
Replace Supporter Spring.
Adjust Clincher.
Adjust Clincher - CONT - TM-5-3610-253-14-10199
Adjust Clincher - CONT - TM-5-3610-253-14-10200
Adjust Clincher - CONT - TM-5-3610-253-14-10201
Adjust Supporter Spring.
Section IV ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10203
ORGANIZATIONAL TROUBLESHOOTING PROCEDURES. - TM-5-3610-253-14-10204
Table 3-6. ORGANIZATIONAL TROUBLESHOOTING
CLUTCH BRAKE DOES NOT DRIVE BUT INPUT TURNS.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10207
INDEX - TM-5-3610-253-14-10208
Replace V-Belt.
Replace Driver Bar Latch.
Replace Driver Bar Latch - CONT - TM-5-3610-253-14-10211
Replace Driver Bar Latch - CONT - TM-5-3610-253-14-10212
Replace Driver Bar Latch - CONT - TM-5-3610-253-14-10213
Replace Bender Bar
Replace Bender Bar - CONT - TM-5-3610-253-14-10215
Replace Bender Bar - CONT - TM-5-3610-253-14-10216
Repair Swivel.
Replace Motor. - TM-5-3610-253-14-10218
Replace Motor - CONT - TM-5-3610-253-14-10219
Replace Power Switch. - TM-5-3610-253-14-10220
Replace Solenoid.
Replace Solenoid - CONT
Replace Clutch, Brake, or Anti-Backup Spring.
Replace Clutch, Brake, or Anti-Backup Spring - CONT - TM-5-3610-253-14-10224
Replace Clutch, Brake, or Anti-Backup Spring - CONT - TM-5-3610-253-14-10225
Replace Clutch, Brake, or Anti-Backup Spring - CONT - TM-5-3610-253-14-10226
Adjust Control Collar.
Replace Microswitch.
Remove/Install Paper Stitcher.
Remove/Install Paper Stitcher - CONT
Section V DIRECT/GENERAL SUPPORT MAINTENANCE - TM-5-3610-253-14-10231
IMAGE - TM-5-3610-253-14-10234
CHAPTER 4 PAPER SHREDDER
Location and Description of Major Components.
Equipment Data. - TM-5-3610-253-14-10237
Cutting Blade Assembly.
Cooling Fan.
Section II OPERATING INSTRUCTIONS - TM-5-3610-253-14-10240
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10241
Table 4-1. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10242
Inspect Shredder
Inspect Wastebasket.
Service Blades.
Inspect Safety Cover Switch.
Operating Procedures.
Section III OPERATOR MAINTENANCE - TM-5-3610-253-14-10248
Table 4-2. TROUBLESHOOTING - TM-5-3610-253-14-10249
Section IV ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10250
Section V DIRECT/GENERAL SUPPORT MAINTENANCE - TM-5-3610-253-14-10251
Table 4-3. DIRECT/GENERAL SUPPORT TROUBLESHOOTING
INDEX - TM-5-3610-253-14-10253
Replace Key Switch.
Replace Key Switch - CONT
Replace Direction Switch.
Replace Direction Switch - CONT
Rep lace Safety Cover Switch.
Rep lace Safety Cover Switch - CONT
Replace Relay.
Replace Relay - CONT - TM-5-3610-253-14-10261
Replace Relay - CONT - TM-5-3610-253-14-10262
Replace Wastebasket Overfill Switch.
Replace Wastebasket Overfill Switch - CONT
Replace Drive Motor. - TM-5-3610-253-14-10265
Replace Drive Motor - CONT - TM-5-3610-253-14-10266
Replace Drive Motor - CONT - TM-5-3610-253-14-10267
Replace Drive Motor - CONT - TM-5-3610-253-14-10268
Replace Drive Motor - CONT - TM-5-3610-253-14-10269
Replace Drive Motor - CONT - TM-5-3610-253-14-10270
Replace Drive Chain.
Replace Drive Chain - CONT
Repair Cutting Head.
Repair Cutting Head - CONT - TM-5-3610-253-14-10274
Repair Cutting Head - CONT - TM-5-3610-253-14-10275
Repair Cutting Head - CONT - TM-5-3610-253-14-10276
Repair Cutting Head - CONT - TM-5-3610-253-14-10277
Repair Cutting Head - CONT - TM-5-3610-253-14-10278
Replace Cooling Fan.
Replace Cooling Fan - CONT
Remove/Install Paper Shredder.
Remove/Install Paper Shredder - CONT
IMAGE - TM-5-3610-253-14-10284
CHAPTER 5 92CS PAPER CUTTER
Location and Description of Major Components. - TM-5-3610-253-14-10286
Location and Description of Major Components - CONT - TM-5-3610-253-14-10287
Equipment Data. - TM-5-3610-253-14-10288
Equipment Data - CONT - TM-5-3610-253-14-10289
TECHNICAL PRINCIPLES OF OPERATION. - TM-5-3610-253-14-10290
Clamp Assembly - TM-5-3610-253-14-10291
Back gauge Assembly
Optical Measurement Indicator (OMI) Assembly.
Hydraulic System.
Hydraulic System - CONT - TM-5-3610-253-14-10295
Hydraulic System - CONT - TM-5-3610-253-14-10296
Electronic System - TM-5-3610-253-14-10297
Electronic System - CONT - TM-5-3610-253-14-10298
Electronic System - CONT - TM-5-3610-253-14-10299
Electronic System - CONT - TM-5-3610-253-14-10300
Electronic System - CONT - TM-5-3610-253-14-10301
Table 5-1. LIGHT BARRIER COLLECTOR SIGNALS AT INTERRUPTION
Electronic System - CONT - TM-5-3610-253-14-10303
Electronic System - CONT - TM-5-3610-253-14-10304
Electronic System - CONT - TM-5-3610-253-14-10305
Electronic System - CONT - TM-5-3610-253-14-10306
Electronic System - CONT - TM-5-3610-253-14-10307
Table 5-2. MOTHERBOARD (ST and SZ) FUSES
Electronic System - CONT - TM-5-3610-253-14-10309
Table 5-3. SYSTEM OPERATION SEQUENCES
Pressing both cutting buttons.
Knife at bottom of its stroke.
Knife reaches top of its stroke.
Section II OPERATING INSTRUCTIONS - TM-5-3610-253-14-10314
DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS. - TM-5-3610-253-14-10315
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10316
PMCS Procedures. - TM-5-3610-253-14-10317
PMCS Procedures - CONT
Table 5-4. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Inspect Paper Cutter
Clean Paper Cutter. - TM-5-3610-253-14-10321
Clean Paper Cutter - Cent
Check Knife Cut and Cutting Stick. - TM-5-3610-253-14-10323
Inspect Cutting Buttons. - TM-5-3610-253-14-10324
Inspect Cutting Buttons - Cont - TM-5-3610-253-14-10325
Inspect Cutting Buttons - Cont - TM-5-3610-253-14-10326
Check Light Barrier.
Check Light Barrier - Cont - TM-5-3610-253-14-10328
Inspect Back gauge.
Inspect Backgauge - Cont
Inspect Back gauge - Cont
Inspect OMI.
Inspect Main Motor Cooling Fan. - TM-5-3610-253-14-10333
Inspect Back gauge Motor Cooling Fan.
Check Hydraulic Fluid Level and For Leaks in System. - TM-5-3610-253-14-10335
Assembly and Preparation for Use. - TM-5-3610-253-14-10336
Assembly and Preparation for Use - CONT - TM-5-3610-253-14-10337
Assembly and Preparation for Use - CONT - TM-5-3610-253-14-10338
Operating Procedures. - TM-5-3610-253-14-10339
Operating Procedures - CONT - TM-5-3610-253-14-10340
Table 5-5. RECOMMENDED CLAMP PRESSURES
Operating Procedures - CONT - TM-5-3610-253-14-10342
Operating Procedures - CONT - TM-5-3610-253-14-10343
Preparation for Movement. - TM-5-3610-253-14-10344
SECTION III OPERATOR MAINTENANCE - TM-5-3610-253-14-10345
Table 5-6. TROUBLESHOOTING
OVER CUT DURING THE CUT. THE KNIFE MOVES FORWARD IN THE MATERIAL SO THAT THE LOWER SHEETS OF THE MATERIAL ARE LONGER.
UNDERCUT DURING THE CUT. THE KNIFE MOVES BACK INTO THE MATERIAL SO THAT THE TOP SHEETS OF THE MATERIAL ARE LONGER. - TM-5-3610-253-14-10348
BOW OR HOLLOW CUT OBTAINED. - TM-5-3610-253-14-10349
STEPPED CUTS ARE OBTAINED. - TM-5-3610-253-14-10350
BOTTOM SHEET SLIDES UNDER BACKGAUGE RAKES. - TM-5-3610-253-14-10351
CLAMP DOES NOT DESCEND COMPLETELY WHEN USING THE FOOT PEDAL.
FLUORESCENT TABLE LAMP WILL NOT COME ON.
OCL TOO WIDE OR FUZZY - TM-5-3610-253-14-10354
OMI INDICATION IS NOT CORRECT.
OMI NOT ILLUMINATED OR DIM.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10357
Replace OMI Bulb.
Replace OMI Bulb - CONT
Replace Glass Rule.
Replace Glass Rule - CONT
Rotate or Replace Cutting Stick
Rotate or Replace Cutting Stick - CONT - TM-5-3610-253-14-10363
Replace Fluorescent Lamp or Starter
Replace OCL Lamp(s). - TM-5-3610-253-14-10365
Replace OCL Lamp(s) - CONT
Section IV ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10367
Perform lubrications with the paper cutter off. - TM-5-3610-253-14-10368
MAIN DRIVE GEAR DRAIN (See Note 2)
Hydraulic reservoir (See Note 3)
KEY - TM-5-3610-253-14-10371
SERVICE UPON RECEIPT. - TM-5-3610-253-14-10372
SERVICE UPON RECEIPT - CONT - TM-5-3610-253-14-10373
SERVICE UPON RECEIPT - CONT - TM-5-3610-253-14-10374
Check ink Unpacked Equipment.
Deprocessing Unpacked Equipment. - TM-5-3610-253-14-10376
Prepare the Paper Cutter for Use. - TM-5-3610-253-14-10377
Prepare the Paper Cutter for Use - CONT - TM-5-3610-253-14-10378
Prepare the Paper Cutter for Use - CONT - TM-5-3610-253-14-10379
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10380
Table 5-7. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Inspect Main Motor V-Belts. - TM-5-3610-253-14-10382
Inspect Main Motor V-Belts - Cont - TM-5-3610-253-14-10383
ORGANIZATIONAL TROUBLESHOOTING PROCEDURES. - TM-5-3610-253-14-10384
SYMPTOM INDEX - TM-5-3610-253-14-10385
Table 5-8. ORGANIZATIONAL TROUBLESHOOTING
MACHINE DOES NOT CUT THROUGH MATERIAL
BOTTOM SHEET OF MATERIAL IS CUT ONLY ON ONE SIDE OR NOT AT ALL. - TM-5-3610-253-14-10388
BOTTOM SHEET OF MATERIAL IS CUT ONLY ON ONE SIDE OR NOT AT ALL - Cont - TM-5-3610-253-14-10389
OVER CUT DURING THE CUT.
OVER CUT DURING THE CUT - Cont
UNDERCUT DURING THE CUT.
ROUGH AND FUSED TOGETHER CUTS.
CLAMP DOES NOT DESCEND COMPLETELY WHEN USING FOOT PEDAL. - TM-5-3610-253-14-10394
CLAMP MOVES DOWN TOO SLOWLY DURING CUTTING CYCLE. - TM-5-3610-253-14-10395
ROUGH FOOT PEDAL MOVEMENT. - TM-5-3610-253-14-10396
CLAMP DOES NOT DESCEND. - TM-5-3610-253-14-10397
CLAMP IS RETURNING TOO SLOWLY OR NOT AT ALL.
CLAMP HESITATES BEFORE GOING DOWN. - TM-5-3610-253-14-10399
FLUORESCENT TABLE LAMP DOES NOT COME ON. - TM-5-3610-253-14-10400
FLUORESCENT TABLE LAMP DOES NOT COME ON - Cont - TM-5-3610-253-14-10401
ONLY ONE OCL LAMP COMES ON. - TM-5-3610-253-14-10402
ONLY ONE OCL LAMP COMES ON - Cont
BACK GAUGE DOES NOT OPERATE ELECTRICALLY.
BACK GAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10405
BACK GAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10406
BACK GAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10407
MAIN MOTOR WILL NOT START. - TM-5-3610-253-14-10408
MAIN MOTOR WILL NOT START - Cont - TM-5-3610-253-14-10409
MAIN MOTOR WILL NOT START - Cont - TM-5-3610-253-14-10410
BACK GAUGE DOES NOT TRAVEL ALL THE WAY FORWARD OR BACKWARD.
PAPER CUTTER IS ON. MAIN MOTOR IS ON. LIGHT BARRIER SIGNAL LAMP IS OFF
PAPER CUTTER IS ON. MAIN MOTOR IS ON. LIGHT BARRIER SIGNAL LAMP IS OFF - Cont
PAPER CUTTER IS ON. MAIN MOTOR IS ON. LIGHT BARRIER SIGNAL LAMP IS OFF - Cont - TM-5-3610-253-14-10414
PAPER CUTTER IS ON. MAIN MOTOR IS ON. LIGHT BARRIER SIGNAL LAMP IS OFF - Cont - TM-5-3610-253-14-10415
LIGHT BARRIER IS OPERATIONAL. KNIFE AND CLAMP DO NOT OPERATE WHEN CUTTING BUTTONS ARE PRESSED.
LIGHT BARRIER IS OPERATIONAL. KNIFE AND CLAMP DO NOT OPERATE WHEN CUTTING BUTTONS ARE PRESSED - CONT - TM-5-3610-253-14-10417
LIGHT BARRIER IS OPERATIONAL. KNIFE AND CLAMP DO NOT OPERATE WHEN CUTTING BUTTONS ARE PRESSED - CONT - TM-5-3610-253-14-10418
LIGHT BARRIER IS OPERATIONAL. KNIFE STOPS MIDWAY UP AFTER CUT. CLAMP OPERATES.
PAPER CUTTER POWER SWITCH IS ON. MAIN MOTOR IS ON. OMI LIGHT IS INOPERATIVE
BASIC OMI MEASUREMENT VARIES FROM CUT TO CUT. - TM-5-3610-253-14-10421
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10422
NDEX - Cont
Replace Main Drive Gear Clutch Pads. - TM-5-3610-253-14-10424
Replace Main Drive Gear Clutch Brakes. - TM-5-3610-253-14-10425
Replace Main Drive Gear Clutch Brakes - CONT - TM-5-3610-253-14-10426
Replace Main Drive Motor Overload Relay.
Replace Main Drive Motor Overload Relay - CONT - TM-5-3610-253-14-10428
Replace Main Drive Motor V-Belts
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10430
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10431
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10432
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10433
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10434
Replace Main Drive Motor. - TM-5-3610-253-14-10435
Replace Backgauge Motor V-Belt.
Replace Backgauge Motor V-Belt -CONT
Replace Backgauge Motor. - TM-5-3610-253-14-10438
Replace Backgauge Motor - CONT
Replace Backguage Overload Relay.
Replace Backguage Overload Relay - CONT
Replace Backgauge Limit Switches. - TM-5-3610-253-14-10442
Replace Clamp Foot Pedal. - TM-5-3610-253-14-10443
Replace Clamp Return Spring. - TM-5-3610-253-14-10444
Replace Clamp Return Spring - CONT - TM-5-3610-253-14-10445
Replace Clamp Pedal Switch.
Replace Clamp Pedal Switch - CONT - TM-5-3610-253-14-10447
Replace Clamp Pedal Switch - CONT - TM-5-3610-253-14-10448
Replace Knife. - TM-5-3610-253-14-10449
Replace Knife - CONT - TM-5-3610-253-14-10450
Replace Knife - CONT - TM-5-3610-253-14-10451
Replace Knife - CONT - TM-5-3610-253-14-10452
Replace Knife - CONT - TM-5-3610-253-14-10453
Replace Knife - CONT - TM-5-3610-253-14-10454
Replace Connecting Rod Shear Bolts.
Replace Main Power Switch and/or Control Power On Switch.
Replace Main Power Switch and/or Control Power On Switch - CONT - TM-5-3610-253-14-10457
Replace Main Power Switch and/or Control Power On Switch - CONT - TM-5-3610-253-14-10458
Replace Main Power Switch and/or Control Power On Switch - CONT - TM-5-3610-253-14-10459
Replace Cutting Button(s).
Replace Safety Bolt Assembly.
Replace Safety Bolt Assembly - CONT - TM-5-3610-253-14-10462
Replace Safety Bolt Assembly - CONT - TM-5-3610-253-14-10463
Replace Gear Limit Switches.
Replace Gear Limit Switches - CONT - TM-5-3610-253-14-10465
Repair Left Light Barrier Assembly.
Repair Left Light Barrier Assembly - CONT - TM-5-3610-253-14-10467
Repair Left Light Barrier Assembly - CONT - TM-5-3610-253-14-10468
Repair Left Light Barrier Assembly - CONT - TM-5-3610-253-14-10469
Repair Right Light Barrier Assembly. - TM-5-3610-253-14-10470
Repair Right Light Barrier Assembly - CONT - TM-5-3610-253-14-10471
Repair Right Light Barrier Assembly - CONT - TM-5-3610-253-14-10472
Repair Right Light Barrier Assembly - CONT - TM-5-3610-253-14-10473
Repair Table Lamp. - TM-5-3610-253-14-10474
Repair Table Lamp - CONT - TM-5-3610-253-14-10475
Repair Table Lamp - CONT - TM-5-3610-253-14-10476
Adjust Backgauge. - TM-5-3610-253-14-10477
Adjust Backgauge - CONT - TM-5-3610-253-14-10478
Adjust Backgauge - CONT - TM-5-3610-253-14-10479
Adjust Sledge Guides. - TM-5-3610-253-14-10480
Adjust Table Stop Bolts and Limit Switches. - TM-5-3610-253-14-10481
Adjust Table Stop Bolts and Limit Switches. - TM-5-3610-253-14-10482
Adjust Backgauge Angle. - TM-5-3610-253-14-10483
Adjust Backgauge Angle - CONT - TM-5-3610-253-14-10484
Adjust Clamp Connecting Rod.
Manually Move Knife Carrier.
Manually Move Knife Carrier - CONT - TM-5-3610-253-14-10487
Manually Move Knife Carrier - CONT - TM-5-3610-253-14-10488
Section V DIRECT/GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
HP BOARD AND ELECTRONICS ENCLOSURE REAR VIEW
BACKGAUGE CONTROL SWITCHES DIAGRAM - TM-5-3610-253-14-10491
BACKGAUGE CONTROL SWITCHES DIAGRAM - TM-5-3610-253-14-10492
CLAMP BALL VALVE CONTROL DIAGRAM (CONICAL)
SYMPTOM INDEX - TM-5-3610-253-14-10494
MACHINE DOES NOT CUT THROUGH MATERIAL.
Table 5-9. DIRECT/GENERAL SUPPORT TROUBLESHOOTING
CLAMP MOVES DOWN TOO SLOWLY DURING CUTTING
DURING KNIFE CHANGING, CLAMP MOVES UPWARD AFTER BEING LOWERED WITH PEDAL.
ROUGH FOOT PEDAL MOVEMENT. - TM-5-3610-253-14-10499
HYDRAULIC SYSTEM IS NOISY DURING OPERATION.
PAPER CUTTER POWER SWITCH ON, MAIN MOTOR STARTS, ALL OTHER FUNCTIONS INOPERATIVE
PAPER CUTTER POWER SWITCH ON, MAIN MOTOR STARTS, ALL OTHER FUNCTIONS INOPERATIVE - CONT - TM-5-3610-253-14-10502
PAPER CUTTER POWER SWITCH ON, MAIN MOTOR STARTS, ALL OTHER FUNCTIONS INOPERATIVE - CONT - TM-5-3610-253-14-10503
PAPER CUTTER POWER SWITCH ON, MAIN MOTOR STARTS, ALL OTHER FUNCTIONS INOPERATIVE - CONT - TM-5-3610-253-14-10504
WHEN USING THE FOOT PEDAL, THE CLAMP DOES NOT OPERATE AT ALL.
CLAMP DOES NOT OPERATE WHEN CUTTING BUTTONS ARE DEPRESSED.
WITH CUTTING BUTTONS DEPRESSED, CUTTING AND CLAMPING ARE INOPERATIVE, LIGHT BARRIER SIGNAL LAMP IS LIT
WITH CUTTING BUTTONS DEPRESSED, CUTTING AND CLAMPING ARE INOPERATIVE, LIGHT BARRIER SIGNAL LAMP IS LIT - CONT
BASIC OMI MEASUREMENT VARIES FROM CUT TO CUT. - TM-5-3610-253-14-10509
BACKGAUGE DOES NOT OPERATE ELECTRICALLY IN THE FORWARD DIRECTION.
BACKGAUGE DOES NOT OPERATE ELECTRICALLY IN THE FORWARD DIRECTION - Cont
BACKGAUGE DOES NOT OPERATE ELECTRICALLY IN THE BACKWARD DIRECTION.
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10513
INDEX - TM-5-3610-253-14-10514
Check Clearance Between Knife and Clamp. - TM-5-3610-253-14-10515
Check Clearance Between Knife and Clamp - CONT - TM-5-3610-253-14-10516
Check Clearance Between Knife and Clamp - CONT - TM-5-3610-253-14-10517
Replace Control Block.
Replace Control Block - CONT
Replace Control Valve.
Replace Control Valve - CONT
Replace Hydraulic Cylinder Suction Hose.
Replace Hydraulic Cylinder Suction Hose - CONT
Replace Hydraulic Pump.
Replace Hydraulic Pump - CONT
Service Hydraulic Fluid Filter.
Service Hydraulic Fluid Filter - CONT
Replace Retarding Valve(s).
Replace Retarding Valve(s) - CONT
Replace Clamp Cylinder. - TM-5-3610-253-14-10530
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10531
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10532
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10533
Replace Control Transformer.
Replace Control Transformer - CONT
Replace Main Distributor HP Card.
Replace Main Distributor HP Card - CONT
Replace A Plus-In PC Card.
Replace A Plus-In PC Card - CONT - TM-5-3610-253-14-10539
Replace A Plus-In PC Card - CONT - TM-5-3610-253-14-10540
Replace A Motherboard PC Card - CONT
Replace Backgauge Brake Pads.
Replace Backgauge Brake Pads - CONT - TM-5-3610-253-14-10543
Replace Backgauge Brake Pads - CONT - TM-5-3610-253-14-10544
Replace Backgauge Brake Pads - CONT - TM-5-3610-253-14-10545
Replace Backgauge Control Switches. - TM-5-3610-253-14-10546
Replace False Clamp Switch. - TM-5-3610-253-14-10547
Replace Connecting Rod Assembly. - TM-5-3610-253-14-10548
Replace Connecting Rod Assembly - CONT - TM-5-3610-253-14-10549
Replace Connecting Rod Assembly - CONT - TM-5-3610-253-14-10550
Replace Main Drive Gear and Clutch Assembly.
Replace Main Drive Gear and Clutch Assembly - CONT - TM-5-3610-253-14-10552
Replace Main Drive Gear and Clutch Assembly - CONT - TM-5-3610-253-14-10553
Replace Paper Cutter - CONT - TM-5-3610-253-14-10554
Replace Paper Cutter - CONT - TM-5-3610-253-14-10555
Replace Paper Cutter - CONT - TM-5-3610-253-14-10556
Replace Paper Cutter - CONT - TM-5-3610-253-14-10557
Replace Paper Cutter - CONT - TM-5-3610-253-14-10558
Replace Paper Cutter - CONT - TM-5-3610-253-14-10559
Adjust Clamp Foot Pedal Pressure. - TM-5-3610-253-14-10560
Adjust Clamp Foot Pedal Pressure - CONT - TM-5-3610-253-14-10561
Adjust Clamp Foot Pedal Pressure - CONT - TM-5-3610-253-14-10562
Adjust Clamp Pressure. - TM-5-3610-253-14-10563
Adjust Clamp Pressure - CONT - TM-5-3610-253-14-10564
Adjust Clamp Pressure - CONT - TM-5-3610-253-14-10565
Adjust Clutch Pressure. - TM-5-3610-253-14-10566
Adjust Clutch Pressure - CONT - TM-5-3610-253-14-10567
Adjust Clamp Guiding. - TM-5-3610-253-14-10568
Bleed the Hydraulic System.
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10570
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10571
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10572
Replace Main Circuit Breakers.
Replace Main Circuit Breakers - CONT
IMAGE - TM-5-3610-253-14-10576
Section VI INTRODUCTION - TM-5-3610-253-14-10577
Equipment Characteristics, Capabilities, and Features. - TM-5-3610-253-14-10578
Location and Description of Major Components. - TM-5-3610-253-14-10579
DIRECT LINEAR SCALE MEASUREMENT SYSTEM
Equipment Data. - TM-5-3610-253-14-10581
Equipment Data - CONT - TM-5-3610-253-14-10582
Equipment Data - CONT - TM-5-3610-253-14-10583
Knife Assembly.
Clamp Assembly - TM-5-3610-253-14-10585
Backgauge Assembly.
Direct Linear Scale Measurement System
Hydraulic System
Hydraulic System - CONT - TM-5-3610-253-14-10589
Hydraulic System - CONT - TM-5-3610-253-14-10590
Hydraulic System - CONT - TM-5-3610-253-14-10591
Electronic System - TM-5-3610-253-14-10592
Electronic System - CONT - TM-5-3610-253-14-10593
Electronic System - CONT - TM-5-3610-253-14-10594
Table 5-10. POWER MODULE FUSE BOARD (PMF) FUSES
Electronic System - CONT - TM-5-3610-253-14-10596
Electronic System - CONT - TM-5-3610-253-14-10597
Electronic System - CONT - TM-5-3610-253-14-10598
LIGHT BARRIER LED'S
Table 5-11. LIGHT BARRIER LED's
Electronic System - CONT - TM-5-3610-253-14-10601
Electronic System - CONT - TM-5-3610-253-14-10602
Electronic System - CONT - TM-5-3610-253-14-10603
Electronic System - CONT - TM-5-3610-253-14-10604
Electronic System - CONT - TM-5-3610-253-14-10605
Electronic System - CONT - TM-5-3610-253-14-10606
Electronic System - CONT - TM-5-3610-253-14-10607
Electronic System - CONT - TM-5-3610-253-14-10608
Table 5-12. IAR BOARD LEDs
Table 5-13. HK BOARD LEDs
Table 5-13. HK BOARD LEDs - Cont
Electronic System - CONT - TM-5-3610-253-14-10612
Table 5-14. ML BOARD LEDs
Electronic System - CONT - TM-5-3610-253-14-10614
Table 5-15. MEASUREMENT DISPLAY NUMERIC LEDs
Table 5-16. SYSTEM OPERATION SEQUENCES
Table 5-16. SYSTEM OPERATION SEQUENCES - Cont
Section VII OPERATING INSTRUCTIONS - TM-5-3610-253-14-10618
DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS. - TM-5-3610-253-14-10619
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES. - TM-5-3610-253-14-10620
PMCS Procedures.
PMCS Procedures - CONT
Table 5-17. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Clean Paper Cutter. - TM-5-3610-253-14-10624
Check Knife Cut and Cutting Stick. - TM-5-3610-253-14-10625
Check Knife Cut and Cutting Stick - Cont
Inspect Cutting Buttons. - TM-5-3610-253-14-10627
Inspect Cutting Buttons - Cont - TM-5-3610-253-14-10628
Inspect Cutting Buttons - Cont - TM-5-3610-253-14-10629
Check Drive Gear Oil Level.
Check Light Barrier
Check Light Barrier - Cont - TM-5-3610-253-14-10632
Inspect Backgauge and Measurement Display.
Inspect Backgauge and Measurement Display - Cont - TM-5-3610-253-14-10634
Inspect Backgauge and Measurement Display - Cont - TM-5-3610-253-14-10635
Inspect Backgauge and Measurement Display - Cont - TM-5-3610-253-14-10636
Inspect Main Motor Cooling Fan. - TM-5-3610-253-14-10637
Inspect Backgauge Motor Cooling Fan.
Check Hydraulic Fluid Level and for Leaks in System. - TM-5-3610-253-14-10639
Operating Procedures. - TM-5-3610-253-14-10640
Operating Procedures - CONT - TM-5-3610-253-14-10641
Table 5-18. RECOMMENDED CLAMPING PRESSURES
SECTION VIII OPERATOR MAINTENANCE - TM-5-3610-253-14-10643
SYMPTOM INDEX - TM-5-3610-253-14-10644
BOTTOM SHEET OF MATERIAL IS CUT ONLY ON ONE SIDE OR NOT AT ALL. - TM-5-3610-253-14-10645
UNDERCUT DURING THE CUT. THE KNIFE MOVES BACK INTO THE MATERIAL SO THAT THE TOP SHEETS OF THE MATERIAL ARE LONGER. - TM-5-3610-253-14-10646
BOW OR HOLLOW CUT OBTAINED. - TM-5-3610-253-14-10647
STEPPED CUTS ARE OBTAINED. - TM-5-3610-253-14-10648
BOTTOM SHEET SLIDES UNDER BACKGAUGE RAKES. - TM-5-3610-253-14-10649
CLAMP DOES NOT DESCEND COMPLETELY WHEN USING FOOT PEDAL. - TM-5-3610-253-14-10650
FLUORESCENT TABLE LAMP DOES NOT COME ON. - TM-5-3610-253-14-10651
OCL TOO WIDE OR FUZZY - TM-5-3610-253-14-10652
MAINTENANCE PROCEDURES. - TM-5-3610-253-14-10653
Rotate or Replace Cutting Stick.
Rotate or Replace Cutting Stick - CONT - TM-5-3610-253-14-10655
Replace Fluorescent Lamp or Starter.
Replace OCL Lamp(s). - TM-5-3610-253-14-10657
SECTION IX ORGANIZATIONAL MAINTENANCE - TM-5-3610-253-14-10658
Clean fittings before lubricating
Perform lubrications with the paper cutter off. - TM-5-3610-253-14-10660
Perform lubrications with the paper cutter off - CONT - TM-5-3610-253-14-10661
Perform lubrications with the paper cutter off - CONT - TM-5-3610-253-14-10662
KEY - TM-5-3610-253-14-10663
SERVICE UPON RECEIPT. - TM-5-3610-253-14-10664
SERVICE UPON RECEIPT - CONT - TM-5-3610-253-14-10665
SERVICE UPON RECEIPT - CONT - TM-5-3610-253-14-10666
Deprocessing Unpacked Equipment. - TM-5-3610-253-14-10667
Deprocessing Unpacked Equipment - CONT
Prepare the Paper Cutter for Use. - TM-5-3610-253-14-10669
Prepare the Paper Cutter for Use - CONT - TM-5-3610-253-14-10670
Prepare the Paper Cutter for Use - CONT - TM-5-3610-253-14-10671
Prepare the Paper Cutter for Use - CONT - TM-5-3610-253-14-10672
ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES - TM-5-3610-253-14-10673
TABLE 5-20. ORGANIZATIONAL PREVENTIVE MAINTENANCE CHECKS AND SERVICES
Inspect Backgauge V-Belts
Inspect Main Motor V-Belts. - TM-5-3610-253-14-10676
Inspect Main Motor V-Belts - Cont - TM-5-3610-253-14-10677
ORGANIZATIONAL TROUBLESHOOTING PROCEDURES. - TM-5-3610-253-14-10678
Table 5-21. ORGANIZATIONAL TROUBLESHOOTING
BOTTOM SHEET OF MATERIAL IS CUT ONLY ON ONE SIDE OR NOT AT ALL. - TM-5-3610-253-14-10680
BOTTOM SHEET OF MATERIAL IS CUT ONLY ON ONE SIDE OR NOT AT ALL - Cont - TM-5-3610-253-14-10681
OVERCUT DURING THE CUT.
UNDERCUT.
SLANTING CUT.
WARPED CUTTING LINE.
CLAMP MOVES DOWN TOO SLOWLY DURING CUTTING CYCLE. - TM-5-3610-253-14-10686
ROUGH FOOT PEDAL MOVEMENT. - TM-5-3610-253-14-10687
CLAMP DOES NOT DESCEND. - TM-5-3610-253-14-10688
CLAMP HESITATES BEFORE GOING DOWN. - TM-5-3610-253-14-10689
FLUORESCENT TABLE LAMP DOES NOT COME ON. - TM-5-3610-253-14-10690
FLUORESCENT TABLE LAMP DOES NOT COME ON - Cont - TM-5-3610-253-14-10691
ONLY ONE OCL LAMP COMES ON. - TM-5-3610-253-14-10692
BACKGAUGE DOES NOT OPERATE ELECTRICALLY.
BACKGAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10694
BACKGAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10695
BACKGAUGE DOES NOT OPERATE ELECTRICALLY - Cont - TM-5-3610-253-14-10696
MAIN MOTOR WILL NOT START. - TM-5-3610-253-14-10697
MAIN MOTOR WILL NOT START - Cont - TM-5-3610-253-14-10698
BACKGAUGE DOES NOT TRAVEL ALL THE WAY FORWARD OR BACKWARD.
INDEX - TM-5-3610-253-14-10700
Replace Main Drive Gear Clutch Pads. - TM-5-3610-253-14-10701
Replace Main Drive Gear Clutch Brakes. - TM-5-3610-253-14-10702
Replace Main Drive Gear Clutch Brakes - CONT - TM-5-3610-253-14-10703
Replace Main Drive Motor Overload Relay
Replace Main Drive Motor Overload Relay - CONT - TM-5-3610-253-14-10705
Replace Main Drive Motor V-Belts.
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10707
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10708
Replace Main Drive Motor V-Belts - CONT - TM-5-3610-253-14-10709
Replace Main Drive Motor. - TM-5-3610-253-14-10710
Replace Main Drive Motor - CONT
Replace Backgauge Motor V-Belts.
Replace Backgauge Motor V-Belts - CONT
Replace Backgauge Motor. - TM-5-3610-253-14-10714
Replace Backgauge Overload Relay
Replace Backgauge Overload Relay - CONT
Replace Clamp Foot Pedal. - TM-5-3610-253-14-10717
Replace Clamp Return Spring. - TM-5-3610-253-14-10718
Replace Clamp Return Spring - CONT - TM-5-3610-253-14-10719
Replace Knife. - TM-5-3610-253-14-10720
Replace Knife - CONT - TM-5-3610-253-14-10721
Replace Knife - CONT - TM-5-3610-253-14-10722
Replace Knife - CONT - TM-5-3610-253-14-10723
Replace Knife - CONT - TM-5-3610-253-14-10724
Replace Knife - CONT - TM-5-3610-253-14-10725
Replace Connecting Rod Shear Bolt.
Replace Connecting Rod Shear Bolt - CONT
Repair Table Lamp. - TM-5-3610-253-14-10728
Repair Table Lamp - CONT - TM-5-3610-253-14-10729
Adjust Main Motor V-Belt Tension.
Adjust Main Motor V-Belt Tension - CONT
Adjust Backgauge. - TM-5-3610-253-14-10732
Adjust Backgauge - CONT - TM-5-3610-253-14-10733
Adjust Sledge Guides. - TM-5-3610-253-14-10734
Adjust Table Stop Bolts and Limit Switches. - TM-5-3610-253-14-10735
Adjust Table Stop Bolts and Limit Switches - CONT - TM-5-3610-253-14-10736
Adjust Table Stop Bolts and Limit Switches - CONT - TM-5-3610-253-14-10737
Adjust Clamp Foot Pedal.
Adjust Clamp Foot Pedal - CONT
Adjust Clamp Return Spring.
Adjust Clamp Return Spring - CONT
Adjust Backgauge Angle. - TM-5-3610-253-14-10742
Adjust Backgauge Angle - CONT - TM-5-3610-253-14-10743
Manually Move Knife Carrier
Manually Move Knife Carrier - CONT - TM-5-3610-253-14-10745
Section X DIRECT/GENERAL SUPPORT MAINTENANCE INSTRUCTIONS
DIRECT/GENERAL SUPPORT TROUBLESHOOTING PROCEDURES. - TM-5-3610-253-14-10747
Table 5-22. LED BASIC SIGNAL INDICATIONS
TABLE 5-22. LED BASIC SIGNAL INDICATIONS - Cont - TM-5-3610-253-14-10749
Table 5-22. LED BASIC SIGNAL INDICATIONS - Cont - TM-5-3610-253-14-10750
Table 5-22. LED BASIC SIGNAL INDICATIONS - Cont - TM-5-3610-253-14-10751
Table 5-22. LED BASIC SIGNAL INDICATIONS - Cont - TM-5-3610-253-14-10752
SYMPTOM INDEX - TM-5-3610-253-14-10753
Table 5-23. DIRECT/GENERAL SUPPORT TROUBLESHOOTING
ERROR MESSAGE 81
ERROR MESSAGE 82.
ERROR MESSAGE 83
ERROR MESSAGE 84.
ERROR MESSAGE 84 - Cont
ERROR MESSAGE 85 OR 86.
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10761
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10762
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10763
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10764
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10765
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10766
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10767
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10768
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10769
ERROR MESSAGE 85 OR 86 - CONT - TM-5-3610-253-14-10770
ERROR MESSAGE 87.
ERROR MESSAGE 89 OR 90.
MACHINE DOES NOT CUT THROUGH MATERIAL .
CLAMP DOES NOT DESCEND COMPLETELY WHEN USING THE FOOT PEDAL .
CLAMP RETURNING TOO SLOWLY, OR NOT AT ALL.
ROUGH FOOT PEDAL MOVEMENT. - TM-5-3610-253-14-10776
MEASURED BACKGAUGE POSITION AND MEASUREMENT DISPLAY ARE NOT IN AGREEMENT. ADJUSTMENT DOES NOT CORRECT PROBLEM OR BACKGAUGE POSITION DOES NOT STAY SET.
PAPER CUTTER IS ON. BACKGAUGE WILL NOT WORK CORRECTLY. ALL OTHER FUNCTIONS ARE O[ERATIONAL
PAPER CUTTER IS ON. BACKGAUGE WILL NOT WORK CORRECTLY. ALL OTHER FUNCTIONS ARE O[ERATIONAL - CONT
PAPER CUTTER POWER SWITCH ON. MAIN MOTOR STARTS. ALL OTHER FUNCTIONS INOPERATIVE
PAPER CUTTER POWER SWITCH ON. MAIN MOTOR STARTS. ALL OTHER FUNCTIONS INOPERATIVE - Cont - TM-5-3610-253-14-10781
PAPER CUTTER POWER SWITCH ON. MAIN MOTOR STARTS. ALL OTHER FUNCTIONS INOPERATIVE - Cont - TM-5-3610-253-14-10782
INDEX - TM-5-3610-253-14-10783
INDEX - Cont - TM-5-3610-253-14-10784
INDEX - Cont - TM-5-3610-253-14-10785
Test Cutting Buttons (S28a and b).
Test Cutting Buttons (S28a and b) - CONT - TM-5-3610-253-14-10787
Test Cutting Buttons (S28a and b) - CONT - TM-5-3610-253-14-10788
Test Light Barrier Outputs/Inputs.
Test Light Barrier Outputs/Inputs - CONT - TM-5-3610-253-14-10790
Test Light Barrier Outputs/Inputs - CONT - TM-5-3610-253-14-10791
Test Safety Bolt Proximity Switches (SB.A and SB.E).
Test Safety Bolt Proximity Switches (SB.A and SB.E) - CONT - TM-5-3610-253-14-10793
Test Safety Bolt Proximity Switches (SB.A and SB.E) - CONT - TM-5-3610-253-14-10794
Test Safety Bolt Proximity Switches (SB.A and SB.E) - CONT - TM-5-3610-253-14-10795
Test Output of HK Board to Safety Bolt (Y.SB).
Test Gear Limit Switches (S22a and b).
Test Gear Limit Switches (S22a and b) - CONT
Test Gear Limit Switches (S22a and b) CONT
Test Clamp Proximity Switch (b29).
Test Clamp Proximity Switch (b29) - CONT
Test Clamp Foot Pedal Switch (S309).
Test Clamp Foot Pedal Switch (S309) - CONT
Test Solenoid Y315, (Locking Valve).
Test Solenoid Y315, (Locking Valve) - CONT
Test Solenoid Y27 (Clamp Ball Valve).
Test Solenoid Y33 (Cutting Ball Valve).
Test Solenoid Y33 (Cutting Ball Valve) - CONT
Test IAR Circuit Board for Input Power.
Test HK Circuit Board for Input Power.
Test HK Circuit Board for Input Power - CONT - TM-5-3610-253-14-10811
Test HK Circuit Board for Input Power - CONT - TM-5-3610-253-14-10812
Test Knife Changing Switch (S340).
Test Knife Changing Switch (S340) - CONT
Test KK Circuit Board for Input Power.
Test KK Circuit Board for Input Power - CONT
Test AR Circuit Board for Input Power.
Test Inputs and Outputs of MC Unit Plug Connectors.
Test Inputs and Outputs of MC Unit Plug Connectors -CONT - TM-5-3610-253-14-10819
Test Inputs and Outputs of MC Unit Plug Connectors -CONT - TM-5-3610-253-14-10820
Test Inputs and Outputs of MC Unit Plug Connectors -CONT - TM-5-3610-253-14-10821
Test Inputs and Outputs of MC Unit Plug Connectors -CONT - TM-5-3610-253-14-10822
Check Clearance Between Knife and Clamp. - TM-5-3610-253-14-10823
Check Clearance Between Knife and Clamp - CONT - TM-5-3610-253-14-10824
Replace P1 Block.
Replace P1 Block - CONT
Replace P2 Block.
Replace P2 Block - CONT
Replace Locking Valve M1, or Clamping Valve M2
Replace Locking Valve M1, or Clamping Valve M2 - CONT
Replace Inch Valve.
Replace Inch Valve - CONT
Replace Hydraulic Control Block.
Replace Hydraulic Control Block -CONT
Replace Clamp Cylinder. - TM-5-3610-253-14-10835
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10836
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10837
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10838
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10839
Replace Clamp Cylinder - CONT - TM-5-3610-253-14-10840
Replace Hydraulic Pump.
Replace Hydraulic Pump - CONT
Service Hydraulic Fluid Filters.
Service Hydraulic Fluid Filters - CONT
Replace Inch Valve Cable.
Replace Inch Valve Cable - CONT
Replace Clamping Pressure Adjustment Cable.
Replace Clamping Pressure Adjustment Cable - CONT - TM-5-3610-253-14-10848
Replace Clamping Pressure Adjustment Cable - CONT - TM-5-3610-253-14-10849
Replace Circuit Boards IAR and/or AR
Replace Circuit Board ML.
Replace Circuit Board ML - CONT
Replace Circuit Board SDA
Replace Circuit Boards HK, KK, PS5, PS24, and TAM
Replace Circuit Boards HK, KK, PS5, PS24, and TAM - CONT
Replace SCU to MC Ribbon Cable.
Replace IAR to AR Ribbon Cable.
Replace SCU Motherboard.
Replace SCU Motherboard - CONT
Replace MC Unit Motherboard.
Replace MC Unit Motherboard - CONT - TM-5-3610-253-14-10861
Replace MC Unit Motherboard - CONT - TM-5-3610-253-14-10862
Replace MC Unit Motherboard - CONT - TM-5-3610-253-14-10863
Replace MC Unit Electronic Relays
Replace MC Unit Electronic Relays - CONT
Replace Backgauge Brake.
Replace Backgauge Brake - CONT
Replace Backgauge Control Switches. - TM-5-3610-253-14-10868
Replace Backgauge Limit Switches. - TM-5-3610-253-14-10869
Replace Linear Scale Measurement Device.
Replace Linear Scale Measurement Device - CONT
Replace Clamp Foot Pedal Switch
Replace Clamp Proximity Switch.
Replace Clamp Proximity Switch - CONT - TM-5-3610-253-14-10874
Replace Clamp Proximity Switch - CONT - TM-5-3610-253-14-10875
Replace Clamp Proximity Switch - CONT - TM-5-3610-253-14-10876
Replace False Clamp Switch. - TM-5-3610-253-14-10877
Replace Connecting Rod Assembly. - TM-5-3610-253-14-10878
Replace Connecting Rod Assembly - CONT - TM-5-3610-253-14-10879
Replace Gear Limit Switches
Replace Gear Limit Switches - CONT - TM-5-3610-253-14-10881
Replace Main Drive Gear and Clutch Assembly.
Replace Main Drive Gear and Clutch Assembly - CONT - TM-5-3610-253-14-10883
Replace Main Drive Gear and Clutch Assembly - CONT - TM-5-3610-253-14-10884
Replace Safety Bolt Proximity Switches.
Replace Safety Bolt Proximity Switches - CONT
Replace Safety Bolt.
Replace Cutting Buttons.
Replace Paper Cutter.
Replace Paper Cutter - CONT - TM-5-3610-253-14-10890
Replace Paper Cutter - CONT - TM-5-3610-253-14-10891
Replace Paper Cutter - CONT - TM-5-3610-253-14-10892
Replace Paper Cutter - CONT - TM-5-3610-253-14-10893
Replace Paper Cutter - CONT - TM-5-3610-253-14-10894
Repair Right Light Barrier Assembly. - TM-5-3610-253-14-10895
Repair Right Light Barrier Assembly. - TM-5-3610-253-14-10896
Repair Left Light Barrier Assembly
Repair Control Panel.
Repair Control Panel - CONT - TM-5-3610-253-14-10899
Repair Control Panel - CONT - TM-5-3610-253-14-10900
Repair Control Panel - CONT - TM-5-3610-253-14-10901
Repair Power Module Assembly.
Repair Power Module Assembly - CONT - TM-5-3610-253-14-10903
Repair Power Module Assembly - CONT - TM-5-3610-253-14-10904
Repair Power Module Assembly - CONT - TM-5-3610-253-14-10905
Repair Power Module Assembly -CONT
Repair Power Module Assembly - CONT - TM-5-3610-253-14-10907
Adjust Clamp Foot Pedal Pressure. - TM-5-3610-253-14-10908
Adjust Clamp Pressure. - TM-5-3610-253-14-10909
Adjust Clamp Pressure - CONT - TM-5-3610-253-14-10910
Adjust Clamp Pressure - CONT - TM-5-3610-253-14-10911
Adjust Clutch Pressure. - TM-5-3610-253-14-10912
Adjust Clutch Pressure - CONT - TM-5-3610-253-14-10913
Adjust Clutch Pressure - CONT - TM-5-3610-253-14-10914
Adjust Gear Limit Switches (S22a and b).
Adjust Clamp Proximity Switch (b29).
Adjust Measurement Display
Adjust Measurement Display - CONT - TM-5-3610-253-14-10918
Adjust Measurement Display - CONT - TM-5-3610-253-14-10919
Adjust Safety Bolt Proximity Switches (SB.A and SB.E).
Adjust Light Barrier.
Adjust Light Barrier - CONT - TM-5-3610-253-14-10922
Adjust Light Barrier - CONT - TM-5-3610-253-14-10923
Adjust Power Supplies.
Adjust Power Supplies - CONT
Adjust Clamp Guiding. - TM-5-3610-253-14-10926
Adjust Clamp Guiding - CONT
Bleed the Hydraulic System
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10929
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10930
Bleed the Hydraulic System - CONT - TM-5-3610-253-14-10931
INDEX - TM-5-3610-253-14-10933
INDEX - Cont - TM-5-3610-253-14-10934
INDEX - Cont - TM-5-3610-253-14-10935
INDEX - Cont - TM-5-3610-253-14-10936
INDEX - Cont - TM-5-3610-253-14-10937
INDEX - Cont - TM-5-3610-253-14-10938
INDEX - Cont - TM-5-3610-253-14-10939
INDEX - Cont - TM-5-3610-253-14-10940
INDEX - Cont - TM-5-3610-253-14-10941
INDEX - Cont - TM-5-3610-253-14-10942
INDEX - Cont - TM-5-3610-253-14-10943
INDEX - Cont - TM-5-3610-253-14-10944
INDEX - Cont - TM-5-3610-253-14-10945
INDEX - Cont - TM-5-3610-253-14-10946
INDEX - Cont - TM-5-3610-253-14-10947
INDEX - Cont - TM-5-3610-253-14-10948
INDEX - Cont - TM-5-3610-253-14-10949
INDEX - Cont - TM-5-3610-253-14-10950
INDEX - Cont - TM-5-3610-253-14-10951
INDEX - Cont - TM-5-3610-253-14-10952
INDEX - Cont - TM-5-3610-253-14-10953
INDEX - Cont - TM-5-3610-253-14-10954
INDEX - Cont - TM-5-3610-253-14-10955
INDEX - Cont - TM-5-3610-253-14-10956
INDEX - Cont - TM-5-3610-253-14-10957
INDEX - Cont - TM-5-3610-253-14-10958
INDEX - Cont - TM-5-3610-253-14-10959
INDEX - Cont - TM-5-3610-253-14-10960
INDEX - Cont - TM-5-3610-253-14-10961
TM-5-3610-253-14-1 Topographic Support System Finishing Section ADC-TSS-16 NSN 3610-01-105-6443 Manual

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