ARMY TM 9-1290-262-24&P
MARINE CORPS TM 00476C-24&P
AIR FORCE TO 49A7-3-72/74
B-2. MAINTENANCE FUNCTIONS (CONT).
d. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or
by setting the operating characteristics to specified parameters.
e. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance.
f. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments or
test, measuring, and diagnostic equipment used in precision measurement. Consists of comparisons
of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any
discrepancy in the accuracy of the instrument being compared.
g. Remove/Install. To remove and install the same item when required to perform service or
other maintenance functions. Install may be the act of emplacing, seating, or fixing into position a
spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of
an equipment or system.
h. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
"Replace" is authorized by the MAC and assigned maintenance level is shown as the 3d position
code of the SMR code.
i. Repair. The application of maintenance services1 including fault location/troubleshooting2,
removal/installation, and disassembly/assembly3 procedures, and maintenance actions4 to identify
troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or
failure in a part, subassembly, module (component or assembly), end item, or system.
j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications (i.e., DMWR). Overhaul is normally the highest degree of maintenance performed by the
Army. Overhaul does not normally return an item to like new condition.
k. Rebuild. Consists of
those services/actions necessary for the restoration of
unserviceable
equipment to a like new condition in accordance with original manufacturing standards. Rebuild is
the highest degree of materiel maintenance applied to Army equipment. The rebuild operation
includes the act of returning to zero those age measurements (e.g., hours/miles) considered in
classifying Army equipment/components.
1
Services-inspect, test, service, adjust, align, calibrate, and/or replace.
2
Fault location/troubleshooting--The process of investigating and detecting the cause of equipment
malfunctioning; the act of isolating a fault within a system or unit under test (UUT).
3
Disassembly/assembly--The step-by-step breakdown (taking apart) of a spare/functional group
coded item to the level of its least component, that is assigned an SMR code for the level of
maintenance under consideration (i.e., identified as maintenance significant).
4
Actions--Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
B-2